Alubond U.S.A is a metal composite panel consisting of two layers of a metallic skin like Aluminum, Stainless Steel, Copper, Zinc, Titanium etc., sandwiching a fire rated core in a continuous co-extrusion process.
Alubond U.S.A is a registered brand of American Building Technologies located in Rockford Illinois with production bases in Europe, Middle East and India. Alubond U.S.A is committed to a sustainable future and is now available in three fire rated cores and an innovative eco friendly green core.
Alubond U.S.A has emerged as The World’s Largest ACP Brand with new expansions under progress in Russia, Saudi Arabia and Sri Lanka. The installed production capacity by June 2011 will be over 11,000,000m² with 10 production lines and two coil coating lines.
Panel Dimension
STANDARD WIDTH: 1250mm
AVAILABLE WIDTH: 1000mm, 1250mm, 1500mm
STANDARD LENGTH: 3200mm, 4000mm
AVAILABLE LENGTH: Custom order upto 11000mm
AVAILABLE THICKNESS: 3mm, 4mm, 5mm, 6mm
AVAILABLE SKIN THICKNES: 0.3mm – 0.5mm
*Note: FR A2 Max Width 1500mm
Panel Tolerance
LENGTH: + 4mm
WIDTH: + 2mm
THICKNESS: + 0.2mm upto 4mm, + 0.3mm upto 6mm
BOW: (LENGTH AND OR WIDTH) Maximum 0.8%
SQUARENESS: Maximum 5mm
SKIN THICKNESS: As per International Standards
Alubond U.S.A Product Composites
Alubond U.S.A Product Advantages
LIGHTWEIGHT, yet extremely rigid and flat resulting in an economical option for high quality building facades and interior cladding.
WEATHER RESISTANCE combined with high acoustics, Thermal and Fire Rated values.
EXTENSIVE CHOICE of finishes including Solid, Metallic, Granite, Veneer, and Chameleon Colors.
HIGHLY MALLEABLE gives flexibility of shapes making it a versatile panel to achieve complex design solutions.
Finish And Color
Alubond U.S.A, are four color types, Solid Colors, Metallic Colors, Sparkling Colors and Stone-wood Metal Series. All colors are fluorocarbon coating produced in our continuous coil coating line. Custom colors are also available for all finishes upon request subject to minimum quantity. Refer more details to our Color Chart.
ALUBOND FR-A2
General Information
Alubond, U.S.A, the world’s largest composite panel brand, provides highest reaction to fire rating ACM mandatory for high rise buildings, with its A2 class panels with non-combustible mineral core according to European Norms(EN).
ALUBOND U.S.A FR-A2 panels and production facility are certified by the world’s leading fire certification institutions Exova Warrington Fire Center of UK and Thomas Bell-Wright, as A2-s1,d0 in accordance with EN 13501-1 standard.
Product Specifications
Alubond FR-A2 is a composite panel with a special mineral filler sandwiched between two aluminum sheets that are 0.5 mm in thickness. The top aluminium sheet, of the 4 mm-thick Alubond A2 composite panel, is coated with PVDF Kynar 500 coating, while the bottom sheet is coated with a PE based service layer.
Alubond FR-A2, with its durable and non-flammable properties achieved through its superior surface performance and high mechanical strength, is an essential building material in prestigious projects.
| General | ||
| Panel Thickness | : | 4 mm – 5mm – 6mm |
| Panel Weight | : | 8 kg/m2 |
| Standard Width | : | 1250mm/1500mm (up to 1600mm / Custom width manageable) |
| Standart Length | : | up to 6000 mm (Custom lengths manageable) |
| Aluminium Sheet Thicknesses | : | 0,5 mm / 0,5 mm |
| Top Sheet | ||
| Coating | : | PVDF (app 25 micron) |
| Color | : | Solid, Metallic, Wood, Stone, Prismatic, Sparkling, Anodized, Mirror |
| Alloy | : | 3105 |
| Tempers | : | H 44/46 |
| Bottom Sheet | ||
| Coating | : | Corrosion protective service layer (PE) |
| Color | : | white/grey |
| Alloy | : | 3105 |
| Hardness | : | H 44/46 |
| Core material | : | Inorganic, fire rated mineral filling, 3.0 mm in thickness, class A2 (EN 13501-1/En ISO 1716) |
| High Grade Protective Film | : | Double-layered LDPE (polyethylene) based, UV-protective plastic film. |
| Packaging | : | On a wooden pallet, protected with branded or transparent foil |
| Tolerances | ||
| Width | : | ± 2,0 mm |
| Length | : | ± 4,0 mm |
| Panel Thickness | : | ± 0,2 mm |
| Alum. Thickness | : | ± 0,05 mm |
| Bow | : | Length or width max. ± 0.8%. |
| Diagonal | : | max 5.0 mm |
| Exterior Surface | : | Smooth and flat according to visual inspection criteria. |
| Edges | : | The edges are cut straight to maximize the lamination on all points across the panel. The filler or aluminum materials will not exceed from the sides. |
Top Surface Coating
The top sheet surface of the aluminum composite panels will be coated with a approximately 25 micron-thick PVDF (polyvinylideneflouride) Kynar 500 paint which has high resistance against weather conditions, radiation, air and industrial pollution. PVDF coating is manufactured according to E.C.C.A (European Coil Coating Association) standards. PVDF paint coating is UV-resistant (RUV4) and meets the requirements of the C3 type project zone. Gloss level will be between 25-40 according to the ECCA T2 (600) standard.
Bottom Surface Coating
The bottom surfaces is coated with a 5-7 microns-thick anti-corrosive PE (polyester) service paint.
| SPECIFICATIONS | STANDARD | UNIT | VALUE | |||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Mechanical
Properties |
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Solid Colors – 30 Standard Colors (Custom and all RAL colors are possible)
Metallic Colors – 18 Standard Colors (Custom and all RAL colors are possible)
Wood Series – 12 PVDF Coated wood pattern designs
Stone Series – 10 PVDF Coated stone pattern designs
Prismatic Series – 4 Standard Colors
Sparkling Series – 4 Standard Colors
Real Anodized Series – wide range of Natural, Gold, Champaign, Bronze, Copper and Zinc look, in Mill, Brite or Brushed finish.
Alubond U.S.A composite panels are resistant to weather conditions in industrial zones and they have self-cleaning properties up to certain extent in most environments. In all applications, panels must be washed with hot water once a year from top to bottom for a longer lasting service life. This will cleanse the surfaces of unwanted residue. Alubond U.S.A panels are anti-static and repel dirt or residue for considerably longer periods than its alternatives.
Routine cleaning is advised for Alubond U.S.A panels. Cleaning must be done with only hot water and a tiny amount of surface cleaner, followed by rinsing. Frequency of cleaning usually varies according to the location of the building and the air pollution ratio. Because of the possibility of spotting on the surfaces due to rapid evaporation, cleaning with water is not advised in areas that are exposed to very high temperatures and under direct sunlight.
At all Alubond U.S.A production units around the world, we guarantee that we manufacture using the highest quality raw materials and follow the same quality standards, which enhances our products in terms of strength, durability and reliability. Alubond U.S.A composite panels are a go-to global brand for architectural projects with its durability against all weather and climate conditions. We always strive to be the best with our continuous R&D studies and enhancements to our product ranges and processes. As Alubond U.S.A, we believe that we always provide the highest quality products with the most favorable prices.
A2 Flammability Test
ALUBOND FR-B
General Information
Alubond U.S.A panels with special mineral filled fire-resistant model that are essential cladding materials for high-rise buildings, provide a fashionable and aesthetic appearance on the architectural designs of the buildings.
| FR-B | : | EN-13501-1 Standard |
Alubond U.S.A. Panel, using its new mechanical and chemical lamination technology, ensures resistance against weather conditions with its long-lasting PVDF Kynar 500 fluorocarbon exterior coating and provides excellent performance and long-lasting integrity.
Product Advantages
| Lightness | : | Its lightness combined with its solid and smooth properties provide a significant economical alternative for high quality building exterior cladding and interior cladding applications. |
| Water Tightness | : | Ensures higher Acoustic, Thermal and Fire Resistance Properties. |
| Wide Range of Colors | : | Solid, Metallic, Wood, Stone, Anodized, Special Effect and Chameleon Colors. |
| Malleability | : | Its flexible properties provide a multi-faceted panel solution for complex design application |
Product Specifications
| General | ||
| Panel Thickness | : | 3 mm – 4 mm – 5 mm – 6 mm |
| Panel Weight | : | 7 kg / m2 for 4mm thickness |
| Standard Width | : | 1250mm/1500mm(up to 1600mm / Custom width manageable) |
| Standard Lenght | : | 3200mm ( up to 6000 mm /Custom lengths manageable) |
| Aluminum Sheet Thicknesses | : | 0,5 mm / 0,5 mm |
| Top Sheet | ||
| Coating | : | PVDF (app 25 micron) |
| Color | : | Solid, Metallic, Wood, Stone, Prismatic, Sparkling, Anodized, Mirror |
| Alloy | : | 3105 |
| Tempers | : | H 44/46 |
| Bottom plate | ||
| Coating | : | Corrosion protective service layer (PE) |
| Color | : | White/grey |
| Alloy | : | 3105 |
| Tempers | : | H 44/46 |
| Core material | : | 3.0mm thick mineral based filler, class B-s1,d0 (EN 13501-1 / EN ISO 11925-2) |
| Surface Protective Film | : | Double-layer, LDPE (polyethylene) based, UV protective plastic film. |
| Packaging | : | On a wooden pallet, protected with branded or transparent foil |
| Tolerances | ||
| Width | : | ± 2,0 mm |
| Length | : | ± 4,0 mm |
| Panel Thickness | : | ± 0,2 mm |
| Alum. Thickness | : | ± 0,05 mm |
| Bow | : | Length or width max. ± 0.8%. |
| Diagonal | : | max 5.0 mm |
| Exterior surface | : | Smooth and flat according to visual control criteria. |
| Edges | : | In order to keep the lamination (adhesive) power at the highest level at each point of the panel, the edges are cut flat and there will be no fill or aluminum overflow. |
Top Surface Coating
The top sheet surface of the aluminum composite panels will be coated with a approximately 25 micron-thick PVDF (polyvinylideneflouride) Kynar 500 paint which has high resistance against weather conditions, radiation, air and industrial pollution. PVDF coating is manufactured according to E.C.C.A (European Coil Coating Association) standards. PVDF paint coating is UV-resistant (RUV4) and meets the requirements of the C3 type project zone. Gloss level will be between 25-40 according to the ECCA T2 (600) standard.
Bottom Surface Coating
The bottom surfaces is coated with a 5-7 microns-thick anti-corrosive PE (polyester) service paint.
| SPECIFICATION | STANDARD | UNIT | VALUE | |
| Mechanical Properties |
Alloy | EN 573-3 | …. | EN AW-3105 |
| Section module (W) | DIN 53293 | cm³/m | 1,7 | |
| Hardness (Poisson’s ratio μ = 0,3) | DIN 53294 | KN cm2 /m | 2320 | |
| Tempers | EN 515 | …. | H26/H46 | |
| Elasticity Module | IN 1999 1-1 | N/mm2 | ≥70000 | |
| Aluminum Tensile Strength | EN 485-2 | N/mm2 | Rm ≥ 175 | |
| 0.2% Tensile Strength | EN 485-2 | N/mm2 | Rpo ≥ 150 | |
| Elongation | EN 485-2 | % | A 50 ≥ 2 | |
| Linear Thermal Expansion | IN 1999 1-1 | mm/m @100°C | 2.4 | |
| Acoustic Features |
Sound Absorption | TS EN ISO 354 | ᵅw | 0.05 |
| Sound Transmission Loss (Rw) | ASTM E 90 | dB | STC:27 OITC:22 | |
| Thermal Properties |
Thermal Resistance | m² K/W | 0.003 | |
| Temperature Strength | ASTM C 518 | °C | -50….+80 | |
Solid Colors – 30 Standard Colors (Custom and all RAL colors are possible)
Metallic Colors – 18 Standard Colors (Custom and all RAL colors are possible)
Wood Series – 12 PVDF Coated wood pattern designs
Stone Series – 10 PVDF Coated stone pattern designs
Prismatic Series – 4 Standard Colors
Sparkling Series – 4 Standard Colors
Real Anodized Series – wide range of Natural, Gold, Champaign, Bronze, Copper and Zinc look, in Mill, Brite or Brushed finish.
Maintenance
Alubond U.S.A composite panels are resistant to weather conditions in industrial zones and they have self-cleaning properties up to certain extent in most environments. In all applications, panels must be washed with hot water once a year from top to bottom for a longer lasting service life. This will cleanse the surfaces of unwanted residue. Alubond U.S.A panels are anti-static and repel dirt or residue for considerably longer periods than its alternatives.
Routine cleaning is advised for Alubond U.S.A panels. Cleaning must be done with only hot water and a tiny amount of surface cleaner, followed by rinsing. Frequency of cleaning usually varies according to the location of the building and the air pollution ratio. Because of the possibility of spotting on the surfaces due to rapid evaporation, cleaning with water is not advised in areas that are exposed to very high temperatures and under direct sunlight.
Quality
At all Alubond U.S.A production units around the world, we guarantee that we manufacture using the highest quality raw materials and follow the same quality standards, which enhances our products in terms of strength, durability and reliability. Alubond U.S.A composite panels are a go-to global brand for architectural projects with its durability against all weather and climate conditions. We always strive to be the best with our continuous R&D studies and enhancements to our product ranges and processes. As Alubond U.S.A, we believe that we always provide the highest quality products with the most favorable prices.
ALUBOND U.S.A STD (B2)
General Information
Alubond U.S.A STD is a composite consisting of two layers of aluminum skin sandwiching a B2 class ldpe core in a continuous co-extrusion process and it provides a fashionable and aesthetic appearance on the architectural designs of the buildings
| STD | : | DIN 4102 Standard |
Alubond U.S.A. Panel, using its new mechanical and chemical lamination technology, ensures resistance against weather conditions with its long-lasting PVDF Kynar 500 fluorocarbon exterior coating and provides excellent performance and long-lasting integrity.
Product Advantages
LIGHTWEIGHT, yet extremely rigid and flat resulting in an economical option for high quality building facades and interior cladding.
WEATHER RESISTANCE combined with high acoustics, Thermal and Fire Rated values.
EXTENSIVE CHOICE of finishes including Solid, Metallic, Granite, Veneer, and Chameleon Colors.
HIGHLY MALLEABLE gives flexibility of shapes making it a versatile panel to achieve complex design solutions.
Product Specifications
| General | ||
| Panel Thickness | : | 3 mm – 4 mm – 5 mm – 6 mm |
| Panel Weight | : | 5.5 kg / m2 for 4mm thickness |
| Standard Width | : | 1250mm/1500mm(up to 1600mm / Custom width manageable) |
| Standard Lenght | : | 3200mm (up to 11000 mm /Custom lengths manageable) |
| Aluminum Sheet Thicknesses | : | 0,5 mm / 0,5 mm |
| Top Sheet | ||
| Coating | : | PVDF (app 25 micron) |
| Color | : | Solid, Metallic, Wood, Stone, Prismatic, Sparkling, Anodized, Mirror |
| Alloy | : | 3105 |
| Tempers | : | H 44/46 |
| Bottom plate | ||
| Coating | : | Corrosion protective service layer (PE) |
| Color | : | White/grey |
| Alloy | : | 3105 |
| Tempers | : | H 44/46 |
| Core material | : | 3.0mm thick mineral based filler, class B-s1,d0 (EN 13501-1 / EN ISO 11925-2) |
| Surface Protective Film | : | Double-layer, LDPE (polyethylene) based, UV protective plastic film. |
| Packaging | : | On a wooden pallet, protected with branded or transparent foil |
| Tolerances | ||
| Width | : | ± 2,0 mm |
| Length | : | ± 4,0 mm |
| Panel Thickness | : | ± 0,2 mm |
| Alum. Thickness | : | ± 0,05 mm |
| Bow | : | Length or width max. ± 0.8%. |
| Diagonal | : | max 5.0 mm |
| Exterior surface | : | Smooth and flat according to visual control criteria. |
| Edges | : | In order to keep the lamination (adhesive) power at the highest level at each point of the panel, the edges are cut flat and there will be no fill or aluminum overflow. |
Top Surface Coating
The top sheet surface of the aluminum composite panels will be coated with a approximately 25 micron-thick PVDF (polyvinylideneflouride) Kynar 500 paint which has high resistance against weather conditions, radiation, air and industrial pollution. PVDF coating is manufactured according to E.C.C.A (European Coil Coating Association) standards. PVDF paint coating is UV-resistant (RUV4) and meets the requirements of the C3 type project zone. Gloss level will be between 25-40 according to the ECCA T2 (600) standard.
Bottom Surface Coating
The bottom surfaces is coated with a 5-7 microns-thick anti-corrosive PE (polyester) service paint.
| SPECIFICATION | STANDARD | UNIT | VALUE | |
| Mechanical Properties |
Alloy | EN 573-3 | …. | EN AW-3105 |
| Section module (W) | DIN 53293 | cm³/m | 1,7 | |
| Hardness (Poisson’s ratio μ = 0,3) | DIN 53294 | KN cm2 /m | 2320 | |
| Tempers | EN 515 | …. | H26/H46 | |
| Elasticity Module | IN 1999 1-1 | N/mm2 | ≥70000 | |
| Aluminum Tensile Strength | EN 485-2 | N/mm2 | Rm ≥ 175 | |
| 0.2% Tensile Strength | EN 485-2 | N/mm2 | Rpo ≥ 150 | |
| Elongation | EN 485-2 | % | A 50 ≥ 2 | |
| Linear Thermal Expansion | IN 1999 1-1 | mm/m @100°C | 2.4 | |
| Acoustic Features |
Sound Absorption | TS EN ISO 354 | ᵅw | 0.05 |
| Sound Transmission Loss (Rw) | ASTM E 90 | dB | STC:27 OITC:22 | |
| Thermal Properties |
Thermal Resistance | m² K/W | 0.003 | |
| Temperature Strength | ASTM C 518 | °C | -50….+80 | |
Solid Colors – 30 Standard Colors (Custom and all RAL colors are possible)
Metallic Colors – 18 Standard Colors (Custom and all RAL colors are possible)
Wood Series – 12 PVDF Coated wood pattern designs
Stone Series – 10 PVDF Coated stone pattern designs
Prismatic Series – 4 Standard Colors
Sparkling Series – 4 Standard Colors
Real Anodized Series – wide range of Natural, Gold, Champaign, Bronze, Copper and Zinc look, in Mill, Brite or Brushed finish.
Maintenance
Alubond U.S.A composite panels are resistant to weather conditions in industrial zones and they have self-cleaning properties up to certain extent in most environments. In all applications, panels must be washed with hot water once a year from top to bottom for a longer lasting service life. This will cleanse the surfaces of unwanted residue. Alubond U.S.A panels are anti-static and repel dirt or residue for considerably longer periods than its alternatives.
Routine cleaning is advised for Alubond U.S.A panels. Cleaning must be done with only hot water and a tiny amount of surface cleaner, followed by rinsing. Frequency of cleaning usually varies according to the location of the building and the air pollution ratio. Because of the possibility of spotting on the surfaces due to rapid evaporation, cleaning with water is not advised in areas that are exposed to very high temperatures and under direct sunlight.
Quality
At all Alubond U.S.A production units around the world, we guarantee that we manufacture using the highest quality raw materials and follow the same quality standards, which enhances our products in terms of strength, durability and reliability. Alubond U.S.A composite panels are a go-to global brand for architectural projects with its durability against all weather and climate conditions. We always strive to be the best with our continuous R&D studies and enhancements to our product ranges and processes. As Alubond U.S.A, we believe that we always provide the highest quality products with the most favorable prices.
Alubond Lite
Alubond Lite U.S.A is a specialised display aluminium composite panel developed for corporate identity signages and display applications. It consists of two layers of aluminium skins in varying gloss levels of 30 to 80% sandwiching a Polyethylene or fire rated core. The top surface is coated in stove enameled structural lacquering system and back surface has a mill finish or stove lacqured polyester lacquering system.The unique feature of Alubond Lite U.S.A is the Double Color Combo Series. This has a standard range of two sided paint finishes in Red – Yellow, Green – Blue, Ivory – Black. Also custom ordered double sided colored panels can be supplied. The product carries the ISO 9001 Quality certification and tested to ASTM, DIN and BS Certifications from reputed international laboratories of U.K., Germany and U.S.A.
Applications
Some of the popular Alubond Lite applications are corporate identity programme for Petrol stations, Retail outlets, Interior and Exterior signs, POP Displays, Exhibition Stands, Atm Machines, Channel Letters, Commercial vehicle interior linings and truck bodies, Elevators, Kiosks, Stair wells, Ceiling and Partition panels etc.
Product Specification
Panel Dimension
Standard Width: 1250mm
Available Widths: 1000mm, 1500mm, 1550mm
Standard Length: 2500mm
Available Lengths: Any length upto 5800mm
Available Thickness: 2mm, 3mm, 4mm, 5mm, 6mm
Standard Product Tolerance
Thickness of Panel: +/- 0.2
Thickness of Skin: +/- 0.05
Bow: +/- 0.5% of length
Squareness: +/- 0.5% of legth
Dimension in sizes: +/- 3 mm
Alubond Zinc
Alubond Real Anodized
Alubond Nano Premıum
Alubond U.S.A Nano Premium series is a new generation of composite panels that make a difference with its Nanotechnology coating that does not contain any toxic materials. Thanks to this technology, the products repel air pollution and environmental factors (dust, fumes, bacteria, carbon monoxide) and dirt. With its self-cleaning hydrophobic form, it preserves the surface gloss and colors for longer periods, it does not release toxic gases to the environment in case of a fire, and it is human and eco-friendly.
Alubond Sparkling Prismatic
Sparkling
Add a little sparkle to your design. Make it eye-catching. Distinguish yourself.
With Alubond Sparkling ACP add some boldness to your design. The durable colors and reliable ACP will make your design stand out. Shining Sparkling colors are the same high quality as our other colors and finishes. They can withstand any weather conditions and are resistant to staining and fading. They can be used for any interior or exterior, details or complete façade. Available in all 3 types of core.
Prismatic
Prismatic panels bring your building to life. Walk around your building and see how it changes it’s vibrancy with each passing moment, each angle, making your architectural design truly memorable.
Alubond U.S.A. Prismatic ACP is created by applying a color base coat and a prismatic finish which results in shifting color of the panel when looked at from different angles. The prismatic effect will last as long as any other finish. Add some dynamic interactive experience to your designs with Alubond U.S.A. Prismatic ACP. Available in all 3 types of core.
Alubond Wood
Wood
The look of natural wood but more lighter, cheaper and easily maintained. That’s what Alubond U.S.A. Wood series is all about! You can look and feel the real texture of our Wood series. Oriental Cane, Natural Oak, Walnut, Teak to Wenge and Mahogany, the designs will add richness to your buildings, whether used for cladding or for some interior details. Easy to fabricate using standard tools, they provide the elegant look, rigidity and feel of real wood without the need for weatherproofing maintenance and much lighter in weight than the real wood.
Alubond Stone
Stone
With our Alubond U.S.A. Stone series, you will get the natural granite look but much lighter and more affordable. Alubond U.S.A. ACP is easily fabricated and used for any interior or exterior application. Our Stone look composite materials are made to withstand any weather conditions and keep the Stone look resilient and durable for many, many years. The Stone look design provides elegant look, is very rigid and feels like natural stone, only lighter. Whether you wish to add some detail to your design, or do a complete cladding, the Stone series will add that bit of class and style to any project. It’s use covers cladding, interiors, column covers and signage. Available in all 3 types of core.
